WB702 weighing module and ID551PN weighing controller in pharmaceutical dispensing system integration solutions

You can get accurate and steady results in pharmaceutical dispensing systems by using the WB702 weighing module with the ID551PN weighing controller. This setup helps you follow strict rules and works safely in dangerous places. You also get many uses from the Analog Weighing Module product line, which fits many needs in pharmaceuticals. Changzhou Weibo Weighing Equipment System Co.,Ltd. makes these solutions for reliable use.

Key Takeaways

• The WB702 weighing module and ID551PN controller help you get exact measurements in pharmaceutical dispensing. This helps you follow strict industry rules.

• Connecting your weighing system with business software like MES and ERP makes data move better. It also helps you see more about how things are made.

• You need to check and fix your weighing system often. This is important for following rules and keeping product quality the same.

• The ID551PN controller lets you use many scales at once. This makes your work easier and lowers mistakes.

• Using the right weighing tools keeps people safe in dangerous places. It also helps customers and partners trust you more.

Integration Needs

System Requirements

Your pharmaceutical dispensing system must follow strict rules. It needs to give very exact measurements for labs and medical use. You have to watch weights closely to make sure each batch is good. The Analog Weighing Module helps by giving very accurate weighing for factories.

Your system should also link to other business software. Many companies use MES and ERP programs. When you connect your weighing module and controller to these, data moves easily. This helps you see your whole manufacturing process from start to end.

• The weighing and dispensing module works with most scales in the pharmaceutical field.

• You can check every step with audit tools, which helps with quality checks.

• The system can be changed for smart weighing, so you can fit your own needs.

Tip: Always make sure your weighing tools fit your production and data needs before you connect them.

Compliance Standards

You have to follow tough rules in the pharmaceutical world. These rules keep products safe and good for patients. Your weighing system should help you follow these rules.

• The system must have audit tracking. This lets you look at every step and find mistakes.

• You need to keep records for each batch. The controller and module help you save and find this data fast.

• Your tools should meet the rules for being exact and working well.

When you use the right weighing module and controller, it is easier to pass checks and audits. You also help your customers and partners trust you.

Analog Weighing Module

Key Features

You need a weighing tool that is both accurate and tough. The Analog Weighing Module from Changzhou Weibo Weighing Equipment System Co.,Ltd. has many models for different jobs. The WB702 and WB702C models are flexible and built strong. These modules can weigh things that move or stay still. You can use them in places where safety is very important, like dangerous areas.

Here is a simple table showing the main models and how much weight they can handle:

The WB702 model uses a 2Cr13 stainless steel load cell. This helps you get steady and correct results. Overturn and overload protection keep your tools safe and your numbers right. The 360° horizontal limit and pull rod setup help stop shaking and make things stable. You can count on these modules to work well in hard places, even where things might explode or are very sensitive.

Pharmaceutical Use

In medicine, you must be very careful and exact. The Analog Weighing Module helps you do this. Its explosion-proof design (Ex ia llC T4Ga; Ex iaD 20 T135) lets you use it in risky places without fear. The stainless steel and alloy steel parts make it strong and last a long time.

You can hook up the Analog Weighing Module to many controllers, like the ID551PN. This makes it easy to set up and helps your work go faster. The module can take 1-4 analog scale inputs and works with up to 8 load cells for each channel. You get certified accuracy (CPA 6000e, OIML: 6000e), which is needed for good quality in medicine.

• You can trust the Analog Weighing Module for both small and big batches.

• The easy-to-use design helps you set it up and use it fast.

• High accuracy makes sure your products are always safe and good.

Note: As more factories use machines, high-precision weighing modules like these are even more important for making sure your products are always the same and safe.

ID551PN Controller

Main Functions

You need a controller that gives you clear, accurate results every time. The ID551PN controller does this with its easy-to-read 6-bit LED display. You can see the weight from up to four different scales at once. This helps you check your process quickly and avoid mistakes.

The controller supports many important functions for pharmaceutical work. You can use it to connect with different weighing modules and manage several scales at the same time. The ID551PN controller also helps you keep your records straight and your process safe. It meets strict accuracy standards, so you can trust your results.

Here is a table showing some of the main features:

Tip: The ID551PN controller helps you follow rules and keep your process safe. You can use it to track every batch and make sure your products meet quality standards.

Multi-Scale Support

You often need to measure more than one ingredient at the same time. The ID551PN controller lets you do this easily. You can connect up to four scales and see all their weights on one display. This saves you time and helps you avoid errors.

The controller also helps you keep your inventory up to date. It tracks each batch and records every step. You can use this data to check your work and show proof during audits. The system supports traceability, so you always know where each batch goes and why.

• You can manage multiple weighing modules from one place.

• The controller helps you keep your process accurate and compliant.

• You get clear records for every batch, which helps with audits and quality checks.

With the ID551PN controller, you make your pharmaceutical dispensing system smarter and safer. You get the tools you need to meet industry standards and keep your products reliable.

Integration Steps

Hardware Setup

First, get your workspace ready. Gather all the parts you need. You need the WB702 or WB702C weighing module, the ID551PN controller, cables, and mounting hardware. Put the weighing module on a flat surface. Use the brackets to hold it in place. Connect the load cell cables to the controller. Make sure each wire goes to the right spot. Tighten the connections so nothing is loose.

Turn on the controller next. Look at the display to see if it works. If you see an error, check the wires again. Connect the controller to your network for remote monitoring. Use shielded cables if there is electrical noise. This helps you get correct readings.

Tip: Always use the manufacturer's guide for safe and proper setup.

Software Setup

After the hardware is ready, start the software setup. Turn on the ID551PN controller. Use the menu to pick your weighing module type. Set how many load cells you have. Go into calibration mode. Put known weights on the scale and follow the steps to calibrate. The controller lets you use up to five calibration points. You can also do remote calibration if needed.

Set user access levels. Only trained people should change settings. This keeps your system safe. Save your calibration data. Back up your settings somewhere safe. If you lose power, you can get your data back fast.

Check for software updates. Install new versions to keep things working well. Test the system by weighing some items. Make sure the display shows the right numbers.

Data Interface

You need to link your weighing system to your plant network. The ID551PN controller gives you many ways to send data. Pick the interface that fits your system. Here is a table to help you choose:

Connect the controller to your MES or ERP system. Use the right protocol for your network. Test the connection by sending sample data. Make sure your records update right away. This helps you track every batch and follow the rules.

Safety and Validation Procedures

You must follow strict safety and validation steps in pharmaceutical work. These steps show your system works the way it should. Here is a table with the main procedures:

Finish each step before you start making products. Keep records of every test you do. Go over your results with your quality team. This helps you pass audits and keeps your products safe.

The Analog Weighing Module makes these steps easier with its strong design and simple setup. You can trust your system to give correct results every time.

Performance & Maintenance

Validation

You need to check your weighing system often. This helps keep it correct and follows the rules. Regular checks are important in the pharmaceutical industry. Here are some steps you can use to make sure your system works right:

1. Set up automatic reminders for calibration tests on each weighing scale. This helps your system stay the same every time.

2. Decide how often to calibrate each scale. Keep track of this so you follow the rules.

3. Make and save detailed reports after each calibration. These reports help you prove your work during audits.

4. Write simple steps for calibration tests. Use electronic signatures and have another person check each step.

Tip: Always keep your calibration records neat and easy to find. Auditors might want to see them at any time.

By doing these steps, you help your team make fewer mistakes. You also make sure your weighing system is always ready for checks.

Troubleshooting

Any system can have problems. You need to find and fix them fast to keep things safe. Here are some common problems you might see:

• Mistakes from people using the system

• Mixing things by accident from bad handling

• Batches that are not the same every time

• Not following FDA, GMP, or other rules

If you see strange numbers or errors, check your cables first. Make sure all wires are tight and clean. Look at your calibration schedule. If you miss a calibration, you might get wrong results. Always use written steps when fixing problems. This keeps your system safe and follows the rules.

Note: Fixing problems quickly helps your work go well and keeps your products good.

Application Scenarios

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Workflow Example

You can use the WB702 weighing module and ID551PN controller in a normal medicine-making process. First, you scan the barcode on each raw material. The system checks if the material is right and not old. The weighing module measures the exact amount you need for the batch. The controller shows the weight on its LED screen, so you can see it easily.

Then, you check the weight to make sure it is correct. The system saves the data and updates your inventory right away. If you need more ingredients, just do the same steps again. The controller can work with up to four scales at once, so you can weigh different things without changing devices. When you are done, the system prints a label for the batch and saves all the records. This process helps you keep every step right and easy to follow.

With this setup, you can make fewer mistakes and make sure every batch is good.

Integration Challenges

You might have some problems when you connect weighing modules and controllers to your medicine system. Sometimes, you need to make sure the right materials go into each batch. You also want your inventory to be correct and not run out of anything. It can be hard to keep records and labels right if you do it by hand.

Here are some ways to fix these problems:

• Automatic material checks look at each ingredient and stop you from using old items.

• Instant inventory updates change your stock as soon as you weigh things.

• Standard steps and care rules help your team and keep your work steady.

• Easy paperwork and labels use computers to cut down on mistakes.

• Better tracking keeps good records for every batch, so you can follow everything from start to finish.

These ideas help you make a strong and smooth medicine-making system.

When you use the WB702 weighing module and ID551PN controller, you get results you can trust. Your system becomes more accurate and safe. You also meet tough quality rules. You can make your system better by using management tools. You can connect to other software. You can follow simple steps to set things up.

• Look out for new rules about safety and computer security.

• More machines and strict rules mean you need better weighing tools.

Think about using the Analog Weighing Module and ID551PN controller when you want to improve your system.

FAQ

How do you calibrate the WB702 weighing module?

Start calibration using the menu on the ID551PN controller. Put weights you know on the scale. Follow each step shown on the screen. The controller tells you what to do next. When you finish, save your settings.

Can you use the system in hazardous environments?

Yes, you can use it in dangerous places. The WB702 weighing module is made to stop explosions. It works safely where there are gases or dust that can burn. Always check the safety rules for your area before you set it up.

What communication protocols does the ID551PN controller support?

The controller works with MODBUS-RTU, MODBUS-TCP, TCP, UDP, PROFINET, EtherNet/IP, CC_LINK IE, and EtherCAT. You can link it to most plant networks and software.

How many scales can you connect to one controller?

You can hook up four analog scales to one ID551PN controller. Each channel can use up to eight load cells. This lets you control many weighing spots at the same time.

What maintenance does the system need?

• Look at cables and connections often.

• Calibrate the scales on a set schedule.

• Update the controller software when there is a new version.

• Write down all the work and calibration you do.